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VACUUM PUMPS

Liquid Ring Vacuum Pumps In the chemical, pharmaceutical, power, and food industries, vacuum processes often involve high volumes of condensable vapors, wet gases, or corrosive media. These challenging environments can quickly degrade and destroy traditional dry or oil-sealed pumps. The solution is the exceptionally robust and highly tolerant Liquid Ring Vacuum Pump (LRVP). Dinesh High Vacuum Engineering (DHVE) specializes in LRVPs, leveraging the unique properties of a rotating liquid seal to create a vacuum while simultaneously condensing vapors and scrubbing particulates. The result is a simple, durable, and highly reliable pump that is a cornerstone of process vacuum technology globally. I. ⚙️ The Liquid Ring Principle: Sealing with Fluid The Liquid Ring Vacuum Pump is a type of positive displacement pump that uses an internal sealing liquid (typically water, but often process-compatible solvents or oils) as the compressing element. The Simple, Robust Mechanism Eccentric Impeller: The pump features a multi-bladed impeller mounted eccentrically (off-center) within a cylindrical pump casing. The Liquid Ring: As the impeller rotates, the sealing liquid is thrown outward by centrifugal force, forming a rotating, concentric ring along the inner wall of the casing. This rotating liquid ring is the 'piston' that creates the vacuum. Gas Trapping and Compression: Because the impeller is mounted eccentrically, the space between the impeller blades and the inner surface of the liquid ring continually changes volume: Suction: As the impeller rotates away from the casing center, the chambers between the blades and the liquid ring increase in volume, drawing process gas through the inlet port. Compression: As rotation continues, the liquid ring moves inward toward the impeller hub, reducing the volume of the trapped gas chambers and compressing the gas (isothermal compression). Discharge: The compressed gas, along with a portion of the sealing liquid, is expelled through the discharge port. An external separator system captures the liquid for cooling and potential recirculation (partial or full recovery systems). II. 🌟 Superior Advantages of DHVE Liquid Ring Pumps The unique use of a liquid seal provides a distinct set of operational benefits that make the LRVP essential for difficult industrial duties: Exceptional Contaminant and Vapor Handling: The ability to handle high liquid carryover, condensable vapors, and even soft solids without damage is the defining advantage. The sealing liquid washes the pump's internals, preventing fouling and corrosion. Isothermal Compression: The continuous presence of cool sealing liquid absorbs the heat generated during gas compression. This results in an isothermal (constant temperature) process, which is safer for handling heat-sensitive and potentially flammable gases. Rugged Reliability & Durability: With only one moving part—the impeller—and no metal-to-metal contact between the impeller and the casing, the DHVE LRVP experiences minimal wear. This translates to exceptional operational uptime and significantly lower maintenance costs. Versatility in Sealing Fluids: The sealing liquid is often chosen to be compatible with the process gas. DHVE can configure systems to use water, mineral oil, or specific organic solvents, allowing the LRVP to be used for gas scrubbing and recovery simultaneously. Single- and Two-Stage Options: DHVE offers both single-stage pumps (for rough vacuum, down to approx. 35 mbar) and two-stage pumps (for deeper vacuum, typically down to 25 mbar), providing tailored performance for your specific pressure requirements. III. Designing Your DHVE LRVP System Selecting the correct LRVP system goes beyond just the pump. Dinesh High Vacuum Engineering provides complete systems that include: Material Construction: Pumps are available in Cast Iron (CI), Stainless Steel (SS 304/316), and specialized alloys to ensure compatibility with highly corrosive media. Seal Liquid Management: Choosing between Once-Through (single-pass), Partial Recirculation, or Full Recirculation (Closed-Loop) systems is vital for water conservation, heat dissipation, and environmental compliance. DHVE designs recirculation systems with heat exchangers and liquid separators for maximum efficiency. Performance Range: Single-stage pumps are ideal for applications near the saturation point of the sealing liquid, while two-stage systems offer better performance at deeper vacuum levels. Partner with Dinesh High Vacuum Engineering for Industrial Process Vacuum The Liquid Ring Vacuum Pump is the most reliable choice when facing dirty, wet, or corrosive process streams. Trust Dinesh High Vacuum Engineering (DHVE) to supply an expertly designed system that guarantees longevity, safety, and consistent performance, minimizing your environmental impact and maintenance budget. ➡️ Contact Dinesh High Vacuum Engineering today to configure a high-durability Liquid Ring Vacuum Pump system tailored precisely to your industrial process environment!

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VACUUM FURNACE

The successful outcome of any brazing operation is that the mating surfaces of the joint are substantially free from oxide films when brazing alloy melts and flows. Vacuum brazing is no different in this respect to any other brazing procedure; oxide-film removal has to be achieved before the production of a satisfactory joint can be achieved Vacuum brazing is not only efficient, cost effective and environmentally friendly – working in a vacuum also allows brazing without aggressive and environmentally damaging fluxing agents. It also makes it possible to do without complex reworking or finishing of the treated components. The lack of flux inclusions in the base material improves its mechanical stability and corrosion resistance, thereby improving its joint strength and the durability of the treated components. Vacuum brazing with DHVE furnace technology is simply perfect. The advantages of high temperature brazing in fine or high vacuum make it predestined for use in producing joints that must stand up to intense thermal conditions and heavy mechanical loads. The use of vacuum brazed components has become well established in safety-critical aerospace technologies. Whether you are talking about jet engine components and control systems, turbine blades, heat ex changers and heating coils, honeycombs and fasteners, or medical implants and instruments, the list of products that achieve their incredible performance characteristics thanks to vacuum processing is extensive. DHVE has been in the field of vacuum science and technology for over 5 decades offering hardware, measuring instrument, controllers to vacuum equipment with process solutions in vacuum technology with indigenous, but match to the international standards from raw material selection through manufacturing process to demonstrating it for repeatable quality results. The recently made vacuum brazing furnace is a horizontal front loading high vacuum heat treatment with external gas quench furnace is intended

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VACUUM PUMPS

In today's high-stakes manufacturing and processing environments, achieving a truly oil-free, high-efficiency vacuum is non-negotiable. Traditional pumps often introduce the risk of contamination, high maintenance burdens, and poor energy performance. Dinesh High Vacuum Engineering (DHVE) is proud to present its next-generation line of Dry Screw Vacuum Pumps—the definitive solution for applications demanding purity, precision, and the lowest possible cost of ownership. This detailed guide explores the superior technology, advanced features, and material science that make DHVE dry screw pumps the industry's gold standard. ⚙️ Technical Mastery: The Science Behind DHVE Dry Screw Pumps A dry screw pump is a masterpiece of precision engineering. Unlike wet pumps, which rely on lubricating fluids, the DHVE dry screw mechanism achieves its vacuum purely through mechanical action in an oil-free environment. The Core Mechanism: Non-Contact Compression The heart of the pump consists of two parallel, precision-machined helical screw rotors that rotate in perfect synchronization. Axial Gas Transport: As the rotors spin in opposite directions, the threads intermesh without making physical contact. This action traps process gas at the inlet and progressively transports it along the axis of the screws toward the exhaust. Internal Compression (Variable Pitch): DHVE models utilize a variable pitch screw design. This advanced geometry features a decreasing pitch (thread spacing) toward the discharge end. This progressive reduction in volume creates internal compression, which is a crucial feature: It minimizes the pressure difference between the last compression chamber and the exhaust, significantly reducing backflow leakage (or 'slip losses'). This results in higher volumetric efficiency and lower power consumption compared to constant-pitch designs. Gap Sealing: The vacuum is maintained by extremely tight, micron-level clearances between the rotors and the casing, and between the rotors themselves. This non-contact principle eliminates wear, ensures process purity, and is the foundation for the pump’s exceptional reliability. 🛡️ Corrosion & Contaminant Handling: Built for Harsh Environments The dry screw design inherently handles condensable vapors and particulates better than oil-sealed pumps. However, for the aggressive chemical and pharmaceutical sectors, DHVE offers pumps built with specialized material science to ensure longevity and zero failure. Advanced Materials for Chemical Resistance For applications involving highly corrosive gases like concentrated acids, solvents, and chlorides, Dinesh High Vacuum Engineering utilizes premium materials and coatings: Stainless Steel Rotors (316L and Duplex): For mild to moderately corrosive process streams, 316L offers excellent general resistance. For extreme environments, Duplex stainless steel (UNS S32205 / S32750) is utilized, providing superior resistance to pitting, crevice corrosion, and stress cracking, especially against chlorides and organic acids. Anti-Corrosion Coatings: The internal surfaces of the pump casing and rotors are often protected with thick, robust coatings such as Nickel Plating (ENP) or PEEK (Polyether Ether Ketone).14 These barrier layers prevent direct contact between the metal substrate and the aggressive process media. Gas Ballast System: Every DHVE dry screw pump is equipped with a gas ballast port. Introducing a small, controlled amount of inert gas (like Nitrogen) heats the pump and lowers the partial pressure of condensable vapors, ensuring they remain in the gaseous state and are safely expelled, preventing liquid condensation and subsequent corrosion. 🌐 Applications & Industrial Purity The unique combination of oil-free operation, VSD energy efficiency, and chemical resistance makes the DHVE Dry Screw Vacuum Pump the definitive choice across critical industries: Pharmaceuticals & Lyophilization: Guarantees absolute product purity, essential for drug safety and solvent recovery processes like freeze drying. Semiconductor & Electronics: Meets the stringent demands for ultra-clean vacuum required in PVD/CVD coating, etching, and load lock chambers. Chemical Processing: Reliable performance in challenging duties such as vacuum distillation, solvent stripping, and reactor service, backed by our corrosion-resistant material options. Ready to Optimize Your Vacuum Process? The decision to invest in a Dry Screw Vacuum Pump is an investment in process reliability, energy efficiency, and product purity. By choosing Dinesh High Vacuum Engineering (DHVE), you gain access to cutting-edge technology, expert application support, and a pumping solution engineered for decades of low-maintenance operation. ➡️ Contact Dinesh High Vacuum Engineering today to speak with one of our vacuum specialists and receive a quote tailored to your exact industrial requirements!

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VACUUM PUMPS

For applications that demand the absolute highest standards of vacuum purity, stability, and speed, the Turbomolecular Pump (TMP) is the undisputed technology of choice. Operating in the high vacuum (HV) and ultra-high vacuum (UHV) regimes (down to $10^{-11} mbar), TMPs are the essential workhorses of the semiconductor, research, and analytical science industries. Dinesh High Vacuum Engineering (DHVE) delivers state-of-the-art Turbomolecular Pumps, combining high rotational speeds, advanced bearing technologies, and expert engineering to ensure a hydrocarbon-free environment for your most sensitive processes. I. ⚙️ The Core Principle: Momentum Transfer in Molecular Flow The Turbomolecular Pump functions as a highly specialized, multi-stage momentum transfer pump. It works on the principle that gas molecules, under the conditions of molecular flow, can be given momentum in a preferred direction by repeated collisions with a fast-moving solid surface. How the TMP Achieves UHV Molecular Flow: TMPs are effective only when the system is already at a low enough pressure (typically below $10^{-3} mbar) where the gas is in the molecular flow regime. In this regime, the mean free path of gas molecules is greater than the distance between the pump's internal surfaces. This means molecules collide primarily with the pump surfaces rather than with each other. Rotor and Stator Blades: The pump consists of multiple alternating stages of rapidly rotating rotor blades and stationary stator blades (or discs) that resemble a jet engine turbine. Rotor Action: The rotor blades, spinning at extremely high speeds (often 20,000 to 90,000 RPM), 'hit' gas molecules, imparting a downward momentum towards the pump's exhaust. The resulting velocity of the molecule is the sum of its thermal velocity and the rotor's blade velocity. Stator Action: The fixed stator blades act as baffles, preventing the now-accelerated molecules from moving back toward the inlet while directing them into the next stage of the rotor. Compression: This repetitive collision process, across many stages, successively compresses the gas until it reaches a high enough pressure to be efficiently removed by a backing pump (fore-vacuum pump), typically a dry screw or rotary vane pump. II. 💡 Modern Turbopump Design: Hybrid and Wide-Range Models Modern TMPs often feature a hybrid design to enhance performance across the pump's pressure range: Turbine Stages (Inlet): These stages, with finely pitched blades, are optimized for maximum pumping speed at very low pressure (molecular flow). Molecular Drag Stages (Exhaust): Located near the backing pump, these stages (e.g., Holweck or Siegbahn mechanisms) use rotating drums or discs with helical channels to actively drag gas molecules. They are optimized for higher compression ratios at higher pressures, which dramatically improves the pump's ability to handle the light gases (like Hydrogen and Helium) and allows for a smaller, more economical backing pump. DHVE specializes in Wide-Range TMPs that integrate these drag stages, offering a superior compression ratio, especially for light gases which often leak back through traditional pure turbine designs. IV. 🌍 Essential Applications for DHVE Turbomolecular Pumps The superior ultimate vacuum, clean operation, and high pumping speed make TMPs from Dinesh High Vacuum Engineering indispensable in the following critical fields: Semiconductor Manufacturing: Essential for demanding processes like PVD (Physical Vapor Deposition), CVD (Chemical Vapor Deposition), and ion implantation where even trace hydrocarbon contamination can destroy microchips. Analytical Instruments: Used in Mass Spectrometry (MS), Gas Chromatography-Mass Spectrometry (GC-MS), and Electron Microscopy (SEM/TEM) to create the ultra-clean vacuum required for particle beam generation and precision analysis. Research & Development: Critical for high-energy physics accelerators, space simulation chambers, and surface science experiments that necessitate extreme vacuum conditions (UHV). Coating Industry: Key for achieving high-quality, defect-free optical and thin-film coatings. Partner with Dinesh High Vacuum Engineering For over 30 years, Dinesh High Vacuum Engineering (DHVE) has been a trusted manufacturer in the high-vacuum technology space. Our Turbomolecular Pumps are engineered for demanding industrial uptime, minimal vibration, and unparalleled purity, ensuring reliable performance in your most sensitive vacuum processes. ➡️ Contact Dinesh High Vacuum Engineering today to discuss your specific UHV requirements and find the perfect Turbomolecular Pump solution for your application.

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VACUUM PUMPS

For rugged industrial applications requiring dependable performance in the rough to medium vacuum range (typically 10^{-1} to 10^3 mbar), the Piston Vacuum Pump remains a foundational technology. Known for its robust construction, deep vacuum capabilities for its class, and resilience in demanding environments, the reciprocating piston pump is a true industrial workhorse. Dinesh High Vacuum Engineering (DHVE) offers a comprehensive range of piston vacuum pumps, engineered to deliver high volumetric efficiency and sustained performance across diverse applications, from filtration to material handling. I. ⚙️ Principle of Operation: Positive Displacement with Precision The Piston Vacuum Pump belongs to the positive displacement family, utilizing a simple yet highly effective mechanical action to evacuate gases. The Reciprocating Mechanism Cylinder and Piston: The core of the pump consists of a cylinder in which a piston moves reciprocally (back and forth). This motion is driven by a crank-connecting rod mechanism linked to an electric motor. Intake Stroke (Vacuum Creation): As the piston moves away from the cylinder head (retracts), it increases the volume of the chamber. This expansion causes the pressure inside the cylinder to drop significantly below the pressure of the vessel being evacuated. The pressure differential causes the gas to be drawn into the cylinder through the suction (inlet) valve. Compression Stroke (Exhaust): Once the piston reaches its full retraction point, the suction valve closes, trapping the gas. The piston then moves forward, decreasing the volume and compressing the trapped gas. Discharge: When the pressure of the compressed gas reaches a point slightly above atmospheric pressure, the discharge (exhaust) valve opens, expelling the gas. DHVE offers both single-acting (evacuation occurs on one piston stroke) and double-acting (evacuation occurs on both strokes for a steadier flow) piston pump designs to meet specific flow rate and consistency requirements. II. 🌟 Key Advantages of Piston Vacuum Pumps The simple and sturdy mechanical design of the Piston Vacuum Pump offers distinct benefits in many industrial settings: Deep Rough Vacuum Capability: Piston pumps excel at achieving strong vacuum levels in the rough to medium range, often reaching $10^{-1} Pa (10^{-3} mbar) in multi-stage designs, making them highly efficient for batch processes. Rugged Durability: Constructed from durable materials like cast iron and specialized alloys, these pumps are built to withstand continuous, heavy-duty operation and maintain performance even in harsh, dusty, or humid industrial environments. High Volumetric Efficiency: Due to their robust seals and positive displacement nature, they maintain high pumping speeds across a wide range of operating pressures. Ease of Service: With a relatively simple and accessible mechanical layout, piston pumps are generally easy to maintain and service, leading to reduced downtime and lower long-term repair costs. III. DHVE Focus: Oil-Lubricated vs. Oil-Free Piston Pumps Piston pump technology comes in two main variants, each suited for different priorities: Oil-Lubricated Piston Pumps (DHVE Industrial Models): Features: Utilize oil to cool and lubricate the piston, cylinder walls, and valves, while also improving the seal for a deeper ultimate vacuum. They often include a Gas Ballast feature to prevent water vapor condensation. Ideal For: High-capacity industrial applications where maximum vacuum depth and durability are prioritized over absolute cleanliness (e.g., vacuum impregnation, drying). Oil-Free Piston Pumps (DHVE Laboratory Models): Features: Rely on specialized composite piston rings and cylinder materials to operate without oil. Ideal For: Small-scale, portable, or laboratory applications (e.g., suction, small-chamber evacuation) where the 100% oil-free discharge is critical, despite sacrificing some ultimate vacuum depth compared to lubricated models. Trust Dinesh High Vacuum Engineering for Industrial Vacuum When you choose a Piston Vacuum Pump from Dinesh High Vacuum Engineering (DHVE), you are selecting a solution backed by years of expertise in vacuum technology. Our piston pumps are designed for maximum efficiency, long operational life, and minimal need for servicing, offering you the lowest TCO in industrial rough vacuum. ➡️ Contact Dinesh High Vacuum Engineering today to consult with our experts on selecting the optimal Piston Vacuum Pump model and configuration for your heavy-duty industrial vacuum needs!

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VACUUM CHAMBERS

We have established ourselves as a renowned manufacturer, trader and supplier of Vacuum Chambers. These vacuum chambers are used in labs, studio and many more places. Our offered vacuum chambers are tested on numerous parameters under the direction of our quality experts in order to deliver a flawless range. We provide these vacuum chambers in different specifications as per the need of customers. Features: Application specific design Smooth performance Low maintenance cost Specifications: Voltage: 380V Humid. range: 10 ~ 98 percent R.H. Other Information: Item Code: VC-001

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VACUUM GAUGES

For modern vacuum systems requiring automated control, data logging, and high precision in the rough to medium vacuum range (999 to 10^{-3} mbar), the Digital Pirani Vacuum Gauge is the essential sensor. Unlike its analog counterpart, the digital Pirani integrates sophisticated electronics and microprocessors directly into the sensor head, providing enhanced stability, accuracy, and seamless integration into industrial control systems.1 Dinesh High Vacuum Engineering (DHVE) supplies advanced Digital Pirani Gauges, designed to meet the rigorous demands of automated industrial and laboratory processes. I. ⚙️ Principle & Digital Enhancement The fundamental principle of the Pirani Gauge—measuring pressure based on the thermal conductivity of the gas and the resulting change in the filament's electrical resistance—remains the same. However, the digital design enhances this measurement significantly: Microprocessor Integration: The sensor includes an embedded microcontroller that performs the complex functions of signal conditioning, linearization, and computation right at the source. Temperature Compensation: A key function of the digital circuitry is automatic temperature compensation. Since the filament's resistance is affected by ambient temperature changes, the microprocessor uses a secondary reference sensor to continuously correct the pressure reading, ensuring high accuracy and stability regardless of environmental fluctuations. Linearization: In the Pirani range, the relationship between pressure and resistance is inherently non-linear.4 The digital circuitry uses look-up tables or mathematical models to linearize the output signal, providing a smooth and highly accurate reading across the full range, especially at the transition point between rough and medium vacuum. II. 🌟 Key Advantages of DHVE Digital Pirani Gauges The integration of smart electronics provides several powerful operational benefits over traditional analog units: High Accuracy and Resolution: Due to advanced compensation and linearization, DHVE Digital Pirani Gauges offer superior measurement resolution and lower measurement uncertainty than standard analog devices. Seamless Digital Communication: Digital gauges are equipped with modern communication protocols (e.g., RS-232, RS-485, Modbus, or fieldbus) that allow for direct, noise-immune data transfer to PLCs, computers, and centralized control systems. This is vital for Industry 4.0 automation. Integrated Control Relays: Most digital units include built-in, user-configurable set-point relays.8 These relays can be programmed to automatically switch based on specific pressure thresholds (e.g., turning off the roughing pump or opening a high vacuum valve), simplifying system interlocks and safety mechanisms. Integrated Display: Many models feature a direct LED or LCD digital display on the sensor head, allowing local reading of the pressure value with high precision, complementing the remote electronic signal. Automatic Calibration: DHVE digital gauges often include features for automatic zero adjustment with the push of a button or via a remote command, simplifying maintenance and ensuring the gauge is always calibrated against a known reference. III. 🌍 Applications for Automated Vacuum Control The precision and connectivity of the Digital Pirani Gauge make it the preferred sensor for all automated and data-intensive vacuum processes: Automated Vacuum Coating (PVD/CVD): Precisely monitoring and controlling pressure during gas dosing and pump-down stages to ensure coating quality and batch consistency. Fore-Vacuum Interlocks: Providing the critical, highly reliable signal needed to safely switch on sensitive Turbomolecular Pumps or Roots Blowers when the required low base pressure is reached. Data-Intensive Research: Used in research facilities and universities for continuous, logged pressure data collection in experiments involving vacuum ovens, freeze dryers, and analytical instrumentation.10 Central Vacuum Systems: Monitoring and providing feedback for large, multi-user vacuum networks in manufacturing facilities or large research labs. Optimize Automation with DHVE Digital Sensors The Digital Pirani Vacuum Gauge from Dinesh High Vacuum Engineering (DHVE) is not just a sensor; it's a smart control component. It delivers the precision, stability, and connectivity required to optimize your pump-down times, protect your high-vacuum equipment, and fully automate your vacuum cycles. ➡️ Future-proof your vacuum system with advanced monitoring. Contact Dinesh High Vacuum Engineering today to integrate our high-precision Digital Pirani Gauges into your automated processes!

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VACUUM PUMPS

PERFORMANCE YOU CAN TRUST ON The DHVE series is the ultimate range of best oil sealed rotary vane pumps- The result of more than 35 years’ experience and a clean sheet design programmer, these rugged vacuum pumps offer an excellent ultimate vacuum with good pumping speeds as well as superior vapor handling capabilities and quiet operation. The firm offers Rotary vane vacuum pumps are designed with decade of experience for excellent performance and modest maintenance. They are widely used for Laboratory distillation, Screen Printing, Bottle Filling Pharmaceuticals, Food beverages industries with proven performance. These pumps are available in various models such as V-Belt Driven, Direct Driven and Flange type. Specialist in compact design is its success for application in Offset Printing, Cartooning, Powder filling, Labelling, Packaging Industries. Versatile vacuum pumps with unique features successfully proved on Semi / High speed automatic Capsule filling machines / Filtration / transferring / Holding / Conveying & Packaging machines. Applications- You can be assured DHVE has the application expertise and the pumps or integrated system solution to meet your needs. Mass spectrometry- • GCMS, LCMS, ICPMS, MALDI, RGA, surface science, leak detectors High energy physics- • Beam lines, accelerators, mobile pump carts, turbomolecular pump backing, laser evacuation Research and development- • Chamber evacuation, coating systems, turbomolecular pump backing Industrial- • Glove boxes, coating systems, freeze drying, gas bottle filling/emptying, refrigeration system manufacture, degassing/curing (oil, epoxy resin) Chemical- • Gel dryers, glove boxes, rotary evaporators, centrifuges, distillation/extraction/filtration

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